Leeson Micro Series Compact Inverters Manual de usuario

SPEEDMASTER®Micro Series CompactInverters Installation and Operation ManualA Regal Brand

84.2 TYPE 1 DIMENSIONS FOR MODELS RATED ABOVE 30 HP AT 240/200 Vac and 60 HP at 590/480/400 Vac HP INPUT (kW) VOLTAGE MODEL H W D N C P Q S

94.3 WASHGUARD NEMA 4/12, 12, & 4X* = NEMA 12 Only** = NEMA 4XOthers are NEMA 4/12WRDHQQPNConduit Holes:S Dia.0.88" Dia.S Dia.TDia. Slo

10WRDHQQPNConduit Holes:S Dia.0.88" Dia.S Dia.TDia. SlotMounting Tab DetailWUV1.00"RIF W ʺ 7.86"T = 0.20"U = 0.34"V = 0.19&q

114.4 TYPE 12 DIMENSIONS FOR MODELS RATED ABOVE 30 HP AT 240/200 Vac AND 60 HP AT 590/480/400 Vac HP INPUT (kW) VOLTAGE MODEL H W D N P Q

12* = NEMA 12 Only** = NEMA 4XOthers are NEMA 4/12WRDHQQPNConduit Holes:S Dia.0.88" Dia.S Dia.TDia. SlotMounting Tab DetailWUV1.00"RIF

135.0 MICRO SERIES RATINGS115/230 & 230V (SINGLE PHASE) VOLT MICRO SERIES RATINGS MODEL INPUT OUTPUT (120/240 Vac, 50-60 Hz) (0-230 Vac)

14230 VOLT MICRO SERIES RATINGS MODEL INPUT OUTPUT (200/240 Vac, 50-60 Hz) (0-200/230 Vac) FOR MOTORS NOMINAL NOMINAL CATALOG RATED

15460 VOLT MICRO SERIES RATINGS MODEL INPUT OUTPUT (400/480 Vac, 50-60 Hz) (0-400/460 Vac) FOR MOTORS NOMINAL NOMINAL CATALOG RATED

16575 VOLT MICRO SERIES RATINGS MODEL INPUT OUTPUT (480/590 Vac, 50-60 Hz) (0-460/575 Vac) FOR MOTORS NOMINAL NOMINAL CATALOG RATED

6.0 THEORY6.1 DESCRIPTION OF AC MOTOR OPERATION ThreephaseACmotorsarecomprisedoftwomajorcomponents,thestatorandtherotor.Thestatoris

 Ifthefrequencyappliedtothemotorisincreasedwhilethevoltageremainsconstant,torquecapabilitywilldecreaseasspeedincreases.Thiswill

 “Variabletorque”referstothefactthatthetorquerequiredvarieswiththesquareofthespeed.Also,the horsepower required varies with th

6.2.3 MICRO SERIES INPUTS AND OUTPUTS Thedrivehas two analog inputs (0-10 VDC and 4-20 mA) that can beused for speed reference, PI

The following describes the possible relay output settings: NONE This setting disables the relay output. RUN The relay energizes when the dri

7.0 INSTALLATION DRIVESMUSTNOTBEINSTALLEDWHERESUBJECTEDTO ADVERSE ENVI- RONMENTAL CONDITIONS! DRIVES MUST NOT BE INSTALLED WHERESUBJ

7.1 INSTALLATION AFTER A LONG PERIOD OF STORAGE Severe damage to the drive can result if it is operated after a long period of storage or inactivity

8.0 INPUT AC REQUIREMENTS Hazardofelectricalshock.Disconnectincomingpowerandwaitthreeminutesbeforeservicingthe drive. Capacitors retain

9.0 VOLTAGE SELECTION9.1 INPUT VOLTAGE RATINGS 115/230 Volt MICRO Seriesdrivesareratedfor240/120Vac,50-60Hzinput.Thedrivewillfunction

11.0 MICRO SERIES POWER WIRING DIAGRAM Do not connect incoming AC power to output terminals T1, T2, or T3. Severe damage to the drive will result.

12.0 INITIAL POWER UP Hazardofelectricalshock.Disconnectincomingpowerandwaitthreeminutesbeforeservicingthe drive. Capacitors retain cha

TABLE OF CONTENTS1.0 GENERAL ... 4 PRODUCT CHANGES ...

 3. If the motor is rotating in the wrong direction, press the “STOP” key, remove power from the drive, wait three minutes for the

13.2 MICRO SERIES DISPLAY The following describes the possible display configurations for the SPEEDMASTER MICRO Series drive.13.2.1 MICRO SERIES DI

30 The following table shows the possible DRIVE STATUS indications that can appear on the drive display:DRIVE STATUS TABLE DISPLAY DESCRIPTION ST

13.2.2 MICRO SERIES DISPLAY IN RUN MODE WhenthedriveisintheRUNmode,thedefaultdisplaywilllooklikethis: AsintheSTOPmode,theENTER

3213.2.3 MICRO SERIES DISPLAY IN FAULT MODE When the drive trips on a fault, the display will automatically change to the FAULT display, which indic

33 Thetable belowshowsthe possibleSPEEDREFERENCESOURCEindications fortheauxiliarystatus display:SPEED REFERENCE TABLE DISPLAY DESCRI

14.0 CONTROL WIRING14.1 GENERAL14.1.1 KEYPAD CONTROL Thedrivecanbecontrolledbythekeypadorbycontroldeviceswiredtotheterminalstrip.T

14.2 START/STOP AND SPEED CONTROL14.2.1 REMOTE MODE SELECTION The REMOTE mode can be selected by one of two methods: 1. Program Parameter 30 - CO

14.2.3 ALTERNATE TWO-WIRE START/STOP CONTROL METHOD  This method requires TB-13C to be set for RUN REVERSE, which will disable TB-1 a

14.2.4 THREE-WIRE START/STOP CONTROL A three-wire start/stop circuit can be accomplished by one of two methods on the MICRO Series drive. Follow the

TABLE OF CONTENTS (cont’d.)19.0 MICRO SERIES PID SET POINT CONTROL ... 77 FEEDBACK DEVICES . . . . . . . . . . . . . . . .

14.2.5 SPEED REFERENCE SIGNALS Thedriveallowsforthreeanalogspeedreferenceinputs:aspeedpotentiometer(10,000Ohm),0-10VDC,or 4-20 mA.

 JOG TheJOGfunctiononlyworkswhenthedriveisinREMOTEmode,andonlywhenthedriveisinaSTOPcondition.TB-13Bcanbeprogrammedforeith

15.0 MICRO SERIES CONTROL WIRING DIAGRAMS15.1 MICRO SERIES TERMINAL STRIP Shown below is the terminal strip on the main control board, along with a

15.2 TWO-WIRE START/STOP CONTROL Shown below is the wiring diagram for a typical two-wire start/stop control scheme, using one maintained contact(s

15.3 THREE-WIRE START/STOP CONTROL Shown below is the wiring diagram for a typical three-wire start/stop control scheme, using momentary contacts(

15.4 SPEED POT AND PRESET SPEED CONTROL ShownbelowisthewiringdiagramforacontrolschemethatutilizesaspeedpotandPRESETSPEEDSforspeed

16.0 PROGRAMMING THE MICRO SERIES DRIVE16.1 PROGRAMMING THE PARAMETERS The MICRO Series keypad serves two purposes: operating the drive w

Once the correct password is entered, the PROGRAM mode will be entered and the first parameter will be displayed, which is Parameter 0 - LINE VOLTS.

16.2 PARAMETER ACCESS USING SPEED DIAL SPEED DIAL is used to access parameters quickly using the parameter number. Once accessed, the

4717.0 PARAMETER MENUNOTE 1: REFER TO SECTION 18.0 - DESCRIPTION OF PARAMETERS.NOTE2:MAXLIMITIS650HzONUNITSWITHHIGHFREQUENCYSOFTWARE.NOTE

3IMPORTANT NOTICEThe following , and information is supplied to you for your protection and to provi

48NOTE 1: REFER TO SECTION 18.0 - DESCRIPTION OF PARAMETERS.NOTE2:MAXLIMITIS650HzONUNITSWITHHIGHFREQUENCYSOFTWARE.NOTE3:IFLINEVOLTSIS

49PARAMETER MENU PARAM. PARAMETER RANGE OF FACTORY NUMBER NAME ADJUSTMENT DEFAULT  43 @TB10A 0.00-360.0HZ(NOTE2) 60.00Hz 44 TB10B O

50PARAMETER MENU PARAM. PARAMETER RANGE OF FACTORY NUMBER NAME ADJUSTMENT DEFAULT 65 PROGRAM MAINTAIN, RESET 60,   RESET50(NOTE4) RES

5118.0 DESCRIPTION OF PARAMETERS 0 LINE VOLTS (LINEVOLTAGE) This parameter calibrates the drive for the correct input voltage, and can be set

1-4 SPEED #1-#4 (PRESETSPEEDS#1,#2,#3,AND#4) PRESET SPEEDS are only active when the drive is in AUTO mode, and are activated via contact clo

Example:Thecriticalfrequencyis21Hz,andabandwidthof2Hzisdesired.Therefore,setSKIP#1to20HzandsetSKIPBANDWIDTHto2Hz.Thisr

54 NOTE 1: 240/120 Vac units have the same limits as 240/200 Vac units. NOTE 2: The parameter value can be set below the minimum value shown, but th

11 MAX FRQ (MAXIMUMFREQUENCY) Thisparameterdefinestheupperlimitofthedrive’sspeedrange.MAXFRQisusedinconjunctionwithMINFRQ(Par

14 DYN BRAK (DYNAMICBRAKE) This parameter enables the dynamic braking circuit. Set this parameter to ON only if the optional dyna

 The“speed-compensated”thermaloverloadcircuitoffersadditionalprotectionfromhighloadconditionsatlowspeeds,wheremotorcoolingisoften

1.0 GENERAL1.1 This manual covers the LEESON MICRO Series Inverters.1.2 PRODUCT CHANGES LEESON Electric reserves the right to discontinue or

18 BASE (BASEFREQUENCY) The BASE FREQUENCY determine the V/Hz ratio by setting the frequency at which the drive will output full

20 AC BOOST (ACBOOST) AC BOOST is similar to FX BOOST, but is only active when the drive is accelerating. During acceleration, theoutputvoltage

22 TORQUE (TORQUECURVESELECTION) ThisparameterisusedtoselectwhethertheoutputofthedrivefollowsaconstantorvariableV/Hzcurve.The

25 START (STARTMODE)  Automaticstartofequipmentmayresultindamagetoequipmentand/orinjurytopersonnel!Automaticstartshouldonlybe

27 ROTATION (ROTATIONDIRECTION) If TB-13C is programmed for RUN REVERSE, TB-1 is disabled and CANNOT be used as a STOPswitch!Thisistruein

29 MANUAL (MANUAL) This parameter selects the speed reference source when the drive is set for MANUAL speed control (seeparameter28 - AUTO/MAN

33 SPEED DP (SPEEDDECIMALPOINT) This parameter is used to move the decimal point location in the speed display. This parameter will not have any

Example:SLEEP THRESHOLD isset to15Hz andSLEEP DELAYisset to60seconds. Ifthe drive operates below 15Hzfor60 seconds, the dr

41 AIN FLTR (ANALOGINPUTFILTER) Thisparameteradjuststhefilterontheanaloginputterminals(TB-5AandTB-5B)toreducetheeffectofanyel

47 TB13A (TB-13AINPUTFUNCTION) This parameter is used to select the function of terminal TB-13A. Closing TB-13A to TB-2 activates the TB-13

2.0 MICRO SERIES SPECIFICATIONS Storage Temperature -20° to 70° C Ambient Operating Temperature Chassis -10° to 55° C  (With2.5and8kHZcar

49 TB13C  (TB-13CINPUTFUNCTION) If TB-13C is programmed for RUN REVERSE, TB-1 is disabled and CANNOT be used as a STOPswitch!Thisistruein

50 TB13D  (TB-13DFUNCTION)  STOP(TB-1)andEXTERNALFAULT(TB-13D)circuitrymaybedisabledifparametersareresettofactory defaults!The

SPEED #3 value. See Parameter 3 - SPEED #3 in Section 18.0 - DESCRIPTION OF PARAMETERS, ILIMIT  CURRENTLIMIT-Therelayenergizeswhenthedrive

71 SPD=0HZ Therelayenergizeswhenthereisnooutputtothemotor,foranyreason,suchas:drive    isinSTOPmode,driveisinRUNmode

NOTE 2: If a RESET command (Parameter 65 - PROGRAM) is issued through the serial link, this parameter will not default back to

65 PROGRAM (PROGRAMFACTORYDEFAULTS) STOP(TB-1)andEXTERNALFAULT(TB-13D)circuitrymaybedisabledifparametersareresettofactory defaul

70 PID MODE (PIDMODESELECT) This parameter activates the PID function, and selects whether the PID control will be direct or reverse acting.

NOTE:Ifareverseactingfeedbackdeviceisbeingused,FB@MINshouldbesettothemaximumprocessvariable value, and FB @ MAX should be set to

relayoropen-collectoroutputwillde-energize,whichopensthestartcontactandstopsthedrive.WhenthesignalisequaltoorgreaterthantheMI

19.0 MICRO SERIES PID SET POINT CONTROL PID Set point Control allows the MICRO Series Control to maintain a process set point, such as PSI orCFM,w

64.0 MICRO SERIES DIMENSIONS4.1 TYPE 1 ENCLOSEDWRDHQQPNConduit Holes:S Dia.0.88" Dia.S Dia.TDia. SlotMounting Tab DetailWUV1.00"RIF W ≤ 7

 Forareverseactingtransducer,setParameter75-FB@MINtothemaximumprocessvariablefeedbackvalue,andsetParameter76-FB@MAXtothe

eachtype,sothesametypeofsignalcannotbeusedfortransducerfeedbackandsetpointreference.For example,a4-20mAsignalfromatransducer

When the drive is in PID mode, the DRIVE STATUS portion of the display will indicate actual output frequency(inHertz)insteadofRUN,andtherig

8120.0 TROUBLESHOOTING The table below lists the fault conditions that will cause the drive to shut down, as well as some possible causes. Please con

82FAULT MESSAGES FAULT DESCRIPTION POSSIBLE CAUSES EXTERNAL Externalfault:TB-13Disopenorclosed ChecksettingofParameter to TB-2, depe

8321.0 USER SETTING RECORDPARAMETER MENU: USER SETTING RECORD PARAM. PARAMETER FACTORY USER NUMBER NAME DEFAULT SETTING 0 LINE VOLTS AUTO 1

84PARAMETER MENU: USER SETTING RECORD PARAM. PARAMETER FACTORY USER NUMBER NAME DEFAULT SETTING 20 AC BOOST .0% 21 SLIP CMP .0% 22 TORQUE

8585PARAMETER MENU: USER SETTING RECORD PARAM. PARAMETER FACTORY USER NUMBER NAME DEFAULT SETTING 42 TB10A OUT NONE 43 @TB10A 60.00Hz 44

86PARAMETER MENU: USER SETTING RECORD PARAM. PARAMETER FACTORY USER NUMBER NAME DEFAULT SETTING 74 PID FB TB-5A 75 FB @ MIN 0.00% 76 FB

EC DECLARATION OF CONFORMITYWe,LEESON Electric1051 Cheyenne AvenueGrafton, Wisconsin 53024 U.S.A.declareundersoleresponsibilitythatthefollowing

7WRDHQQPNConduit Holes:S Dia.0.88" Dia.S Dia.TDia. SlotMounting Tab DetailWUV1.00"RIF W ʺ 7.86"T = 0.20"U = 0.34"V = 0.19&q

NOTES

A Regal BrandLEESON ElectricGrafton, Wisconsin 53024 U.S.A.PH: 262-377-8810FAX: 262-377-9025www.leeson.comREGAL BELOIT CANADAMississauga (Toronto), On