Leeson FHP Series Chassis Mount Variable Speed Drives Manual de usuario

175318 175318PCM175319 175319PCM175320 175321PCM175321 175321PCM175310 175310PCM175322 175322PCM175323 175323PCM175311 175311PCMUSER’S MANUALVariable-

viiiIllustrationsFigure 1. FHP Series Features & Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ivF

1Specifications1-Phase 1 or 3-Phase Max Continuous ACInput Output Max Output AmpsDrive (VAC) (VAC) HP Current (AC) In175318 230 230 ¼ 1.2 3175319 *115

2Figure 2. 175318, 175320, & 175321 DimensionsDimensionsIC502J501JMP501J502J503L1L2POWERFAULTTQ LIMITBOOSTTQACCELDECELTB501ACAC-VUW0.97 [25]2.72

3DimensionsFigure 3. 175322 and 175323 DimensionsIC502C510J502J503L1L2POWERFAULTTBOOSTDECELACAC-YUW4.40 [112]0.13 [3]1.00 [25]3.68 [93.5]6.30 [160]6.

4 DimensionsFigure 4. 175318PCM, 175320PCMand 175321PCM DimensionsJ502J503L1L2FAULTTQ LIMITTQTB501ACAC-VUW3.80 [97]4.30 [109]S1S2E1D321JMP501:INPUT R

5DimensionsFigure 5. 175322PCM and 175323PCM DimensionsJ502J503L1L2POWERFAULTDECELTB501ACAC-YUWS2S3E2E1D321JMP501:INPUT RANGE1:0-5VDC3:4-20MAJMP502:I

Dimensions6Figure 6. 175319 & 175310 DimensionsIC502J501JMP501TB501VUW0.97 [25]2.72 [69]3.70 [94]2.12 [54]0.96 [24]H3.80 [97]4.30 [109]J501C501C5

7DimensionsFigure 7. 175311 DimensionsIC502TQTB501YUWJ501C501C502TH501L1L2230V1.00 [25]4.40 [112]6.30 [160]6.90 [175]3.00 [72]0.70 [18]0.13 [3]4.45 [

8 DimensionsFigure 8. 175319PCM and 175310PCM DimensionsTQACCELDECELTB501VUW3.80 [97]4.30 [109]J501C501C502TH501L1L2115V230VJMP502S1S2S3E2E1D32JMP501

9DimensionsFigure 9. 175311PCM DimensionsTQYUWJ501C501C502TH501L1L2230V321JMP502:INPUT TYPE2-3:CURRENT1-2:VOLTAGE4.45 [113]0.70 [18]3.00 [76]6.90 [17

LIMITED WARRANTYA. Warranty - LEESON Electric warrants that its products will be free from defects inmaterial and workmanship for a period of one (1)

10The FHP Series PCM Adder Board accepts a 0 - 5 VDC,0 - 10 VDC, or 4-20 mA signal and outputs an isolated 0-5VDC signal without requiring additional

116-PINHEADER (1)6-32 x 1 5/16"PHILLIPS SCREW (1)0.578" NYLONSPACER (1)SHOULDERWASHER (1)PCBSTANDOFF (2)JUMPER (1)PCM ADDERBOARD (1)S1S2S3E1

12 InstallationC510TB501VUWJ501C501C502H501L1L2115V230VUSING A PHILLIPSSCREWDRIVER REMOVESCREW AND PLASTIC CAPFROM BOTTOM BOARDAND DISCARD.S T E P #

13Installation2TVUWJ501C501C502TH501L1L2115V230VTQINSTALL TWO(2) PLASTICSTANDOFFSONTO BOTTOMBOARDS T E P # 3IC502JMP501TB501VUWJ501C501C502TH501L1L21

14 InstallationSECURE THEPCM ADDERBOARD WITHTHE 6-32 x 1 5/16"PHILLIPS SCREW.S T E P # 8VUWJ501C501C502TH501L1L2115V230VDECELDJMP501:INPUT RA1:0

15Installation• It is recommended that the drive be oriented with thechassis vertical for best heat dissipation. Horizontalmounting, while acceptable

16 Installation• Protect the drive from dirt, moisture, and accidentalcontact. Provide sufficient room for access to theterminal block and calibratio

17InstallationWiring• Use 20 – 24 AWG wire for speed adjust potentiometerwiring. Use 14 – 16 AWG wire for AC line (L1, L2) andmotor (U,V and W) wirin

18 InstallationShielding guidelinesAs a general rule, LEESON recommends shielding of allconductors.If it is not practical to shield power conductors,

19InstallationIf the drive continues to pick up noise after grounding theshield, it may be necessary to add AC line filtering devices,or to mount the

iSafety Warnings• This symbol  denotes an important safety tip orwarning. Please read these instructions carefullybefore performing any of the proce

20 InstallationFusingFHP series drives require external AC power line fuses.Connect the external line fuse(s) in series with the ACvoltage input. See

21InstallationMount the speed adjust potentiometer through a 0.38 in.(10 mm) hole with the hardware provided (Figure 11). Installthe circular insulati

22 InstallationWarningDO NOT connect this equipment with power applied.Failure to heed this directive may result in fire orserious injury.LEESON stron

23InstallationFUSESTART/STOPSWITCH115 / 230 VACLINE INPUTJ502J503L1L2OWERAULTLIMITACAC-VW* FUSE* Do not add fuse to L2 unless line voltage is 230

24 InstallationConnect AC power input to L1 and L2 as shown in Figure 13and 14 (pages 25 & 26), depending on your power needs.NOTE: Doubler drives

25InstallationFUSESTART/STOPSWITCH115 VACLINE INPUTJ501 VoltageDoubler Mode Setting(115 VAC in - 230 VAC out)IC502TQTQACCELDECELVWJ501C501C502TH501L1L

26 InstallationFUSESTART/STOPSWITCH230 VACLINE INPUTFUSEJ501 No Voltage Doubler(230 VAC in - 230 VAC out)IC502TQTQCCELECELVWJ501C501C502TH501L1L2115V2

27InstallationMotor connections (all FHP-series controls)Single-phase operationFor single-phase operation, connect the motor as shown inFigure 15 (pag

28 InstallationMOTORWINDINGSPREWIREDRUNCAPACITORThis connection may beinternal to the motor (2 wireleads). If not, you must makethis connection yours

29InstallationMOTORWINDINGSAUXILLIARY WINDINGWITHOUT CAPACITORMotor starter cap must beremoved from the circuit.This method works withmost (but not al

iiThe LEESON FHP Series are solid-state, variable-frequency AC motor drives. The FHP utilizes a 115 or 230VAC, 50/60 Hz, single-phase input, and is f

30 InstallationMOTORWINDINGSIC502J501JMP501J502J503L1L2POWERFAULTMAXTQ LIMITTQACCELDECELTB501ACAC-VUWC510Figure 17. Motor Connections for Three-Phase

31InstallationSpeed Adjust Potentiometer ConnectionsConnect a speed adjust potentiometer to terminals S1, S2and S3. Make sure the potentiometer is co

32 InstallationVoltage Follower ConnectionsInstead of using a speed adjust potentiometer, the drivemay be wired to follow a 0 - 5 VDC isolated voltage

33InstallationSignal and Optional Switch ConnectionsAll signal and switch connections are made at TB501.Terminal block orientation and terminal names

34 InstallationE2E1 (COMMON)S1S2DS3TB501DIRECTION SWITCHCLOSE TO REVERSEFigure 21. Signal and Optional Switch ConnectionsDIRECTION (D) switchConnect

35InstallationVoltage or Current Follower (PCM models)PCM series drives can be configured to follow a grounded(non-isolated) voltage or current signal

36 InstallationS1S2S3E2E1D321JMP501:INPUT RANGE1:0-5VDC2:0-10VDC3:4-20MAJMP502:INPUT TYPETB5012-3:CURRENT1-2:VOLTAGE4 mASETPCM ADDER BOARDDIRECTIONENA

37OperationWarningDangerous voltages exist on the drive when it ispowered, and up to 60 seconds after power isremoved and the motor stops. BE ALERT.

38 OperationVoltage DoublerDoubler drives are equipped with a unique voltage-doublingfeature, for use when 230 VAC input voltage is notavailable. Thi

39OperationStartup1. Verify that no conductive material is present on the PCB.2. Verify that the correct voltage is connected to the inputsbefore app

iiiGeneral InformationMany 3-phase inverter manufacturers claim that they canrun single-phase motors effectively. This is normallyaccomplished by wir

40 OperationTo reverse motor direction:To reverse the direction of motor shaft rotation while themotor is running, set the DIRECTION switch to the opp

41OperationStarting and stopping methodsTo coast the motor to a stopOpen the ENABLE/DISABLE switch, or remove the jumperbetween the ENABLE (E2) and CO

42 OperationE2 (ENABLE)E1 (COMMON)S1S2DS3ENABLE / DISABLESWITCHCLOSE TO ENABLETHERMALOVERLOADSWITCHTB501Figure 23. Thermal Overload Switch with Optio

43OperationLine starting and line stoppingWarningLEESON strongly recommends the installation of amaster power switch in the voltage input line (seePow

44CalibrationThe FHP series has five user-adjustable trimpots. Eachdrive is factory calibrated to its maximum current rating.Re-adjust the calibratio

45CalibrationFigure 24. FHP Series Calibration Trimpot LayoutDECELTQ LIMITACCELMAXBOOSTZERO SETon isolation boardTQTQACCELDECELTB501VUWJ501C501C502TH

46 CalibrationCalibration Procedure Setup for 60 Hz Motors:1. Set the ENABLE switch to the DISABLE (open) position.If no switch is installed, remove t

47CalibrationTORQUE LIMIT (TQ LIMIT)1. With no power applied to the drive, connect a (trueRMS) ammeter in series with one of the motor leads.2. Set

48 CalibrationACCELERATION (ACCEL)1. Set the speed adjust potentiometer to zero (full CCW)and wait for the motor to come to a stop (or minimumspeed).

49CalibrationBOOSTThe boost trimpot is used to increase motor torque at lowspeeds. The minimum setting is sufficient for mostapplications and does no

iv General InformationOPTIONAL ISOLATION BOARDACCEPTS A 0 - 5 VDC,0 - 10 VDC, or 4 - 20 mANON-ISOLATED SIGNALDOUBLER VERSIONSDOUBLES THE OUTPUTVOLTAGE

50 CalibrationCalibration Procedure Conclusion1. Set the speed adjust potentiometer to zero (full CCW).2. Disable the drive by opening the ENABLE/DIS

51Application NotesIndependent adjustable speeds with DIR switchReplace the speed adjust potentiometer with two single-pole multi-position switches, a

52 Application NotesE2 (ENABLE)E1 (COMMON)S1S2DS3JOGTB501RUNNORMALLY OPENRUN/JOGPUSHBUTTONRUN/JOGSWITCH(motor coasts to stop)RUN/JOG switchUsing a RUN

53Application NotesSingle speed potentiometer control ofmultiple motorsS3S2S1UVWMOTORAVFD SERIESDRIVECW10K OHMSPEED ADJUSTPOTENTIOMETERMOTORBFigure 27

54 Application NotesQuick ReversingE2 (ENABLE)E1 (COMMON)DPDT CENTEROFF SWITCHFWDSTOPREVS1S2DS3TB501To reverse the direction of motor shaft rotation,

55Before troubleshootingPerform the following steps before starting any procedure inthis section:• Disconnect AC voltage input from the drive. Wait 6

56 Troubleshooting• Verify that there are no short circuits or groundedconnections.• Check that the drive’s rated phase current and RMSvoltage are c

57TroubleshootingPOWER LEDThe green POWER LED is on when AC line voltage isapplied and the control’s low-voltage power supply isoperational.FAULT LEDT

58 TroubleshootingTQ LIMIT LEDThe yellow TQ LIMIT LED is on when the drive outputcurrent exceeds the threshold set by the TQ LIMIT trimpot.When the TQ

59Troubleshooting1. Check that linefuses are properlysized for the motorbeing used.2. Check motor cableand motor forshorts.3. Add a blower tocool the

vIn addition to standard 3-phase induction motors, thefollowing motor types may be used with FHP Series drives:• Permanent split capacitor (PSC)• Sh

60 Troubleshooting3. Disable, then re-enable the drive.4. Ensure thatENABLE (EN) andCOM terminals areproperly connected.5. Verify that motor isnot jam

61Troubleshooting1. Increase MAX SPDsetting (page 46).2. Compare motorvoltage to inputvoltage; replacemotor if necessary 3. Check motor load.Resize th

62 Troubleshooting1. Check TQ LIMsetting (page 41).2. “Fix” load (i.e.,straightenmounting,coupling, etc.); orreplace motor anddrive with motorand dr

63TroubleshootingOptional C510 Capacitor Kit (p/n: 175325)LABEL ON CAPACITOR FREQUENCY VALUE3n3J 12kHz 0.0033uF6n8 10kHz 0.0068uF10n 8kHz 0.01uF33n 4k

64 TroubleshootingFigure 30. Carrier frequency capacitor locationIC502POWERFAULTCARRIER FREQUENCYCAPACITOR (C510)Cap LabelInsert the 2-pins ofthe car

65TroubleshootingReplacement PartsReplacement parts are available from LEESON Electric and itsdistributors for this drive series.Table 2. Replacement

2100 Washington StreetGrafton, WI 53024-0241, U.S.A.TEL: (262) 377-8810 FAX: (262) 377-9025Document number 250–0356, Revision 2Printed in the U.S.

viContentsSafety Warnings iGeneral Information iiImportant Information vSpecifications 1Dimensions 2Installation 10175324 Process Control Module (PCM

viiContentsCalibration 44Calibration Procedure Setup for 60 Hz Motors: . . . . . . . . . . . . . . . . . . . . . . . .46MAXIMUM SPEED (MAX SPD) . .